Wednesday, May 6, 2015

Use the QC Screen to Determine Repeatability

The QC (Quality Control) window in 4D's 4Sight analysis software is a convenient interface for performing measurements to verify system and setup repeatability. To view this screen choose Measure > QC Measurement.

The QC (Quality Control) Screen in 4D's 4Sight Analysis Software

Typically, a QC measurement consists of multiple Averaged Measurements. You can specify:
  • The number of measurements to acquire
  • The number of runs to average for each measurement. In most cases 8-10 measurements and 16 averages per measurement yields useful results
  • The time delay between measurements.
You can also specify Acceptance Criteria for individual measurements acquired during the run. If a single measurement fails to meet all the acceptance criteria, for example because of vibration or air turbulence, then the measurement will be repeated.

Once the measurement is complete you can view the individual Measurements, the Average of all measurements or the Delta (differences) between each individual measurement and the average. Use the Movie toolbar buttons to step through the measurements or deltas.

For each measurement  statistics are displayed in the upper right of the screen:

PVr                             The Robust Peak-to-Valley height, The Robust Peak-to-Valley statistic (PVr) is the peak-to-valley difference of a 35 term Zernike fit + 3*RMS of the residual (the dataset minus the 35-term fit).
RMS                           The root-mean-square roughness.
Delta PVr                   The Robust Peak-to-Valley height calculated for each delta (rather than each measurement).
Delta RMS                 The root-mean-square roughness calculated for each delta (rather than each measurement).

The QC Screen also calculates the following statistics. “Average surface” refers to the average of all measurements, as seen by clicking the View Average button:

Uncalibrated Accuracy    The PVr and RMS calculations for the average surface.
PVr Repeatability             The standard deviation of the PVr calculations for the individual averaged measurements.
RMS Repeatability           The standard deviation of the RMS of the averaged measurements.
PVr Precision                    The mean of the PVr calculations for the delta measurements.
RMS Precision                  The mean of the RMS of the delta measurements.